Application:-                 Hot forged axle components

                                                                                                       Komatsu 5000t press

                                                            Existing Media:-             None, relied on settlement

                                                            Fluid Type:-                     Dielube oil

                                                            Issue:-                                Scale build up on part, constantly

                                                                                                        changing oil

                                                            Solution:-                           7 core Automag & Drimag

                                                            Installed:-                         Post press operation

                                                            Saving per M/C:-           Based on extended oil life & reduction

                                                                                                       in pump repair & part increase

 

Toyota Manufacturing

                                                Application:-                     Engine block honing operation

                                                Existing Media:-                50µm Paper band above 6000 Ltr tank

                                                Fluid Type:-                        Mineral Oil

                                                Issue:-                                   Scratched bores, residue particles

                                                                                              resulting in bore being machined oversize

                                                                                              Reliant on paper as the only filtration media

                                                Solution:-                            12 core Automag system with PLC

                                                Installed:-                           Oil return to ‘dirty’ tank

                                                Saving per M/C:-             Based on extended oil life & reduction

                                                                                              consumables & pump repair & part increase

 

Machine Tools

                                      Application:-                     Carbide tool manufacture

                                      Existing Media:-                 50µm filter paper above return tank

                                      Fluid Type:-                         Mineral Oil

                                      Issue:-                                   Re-circulating particles affecting surface

                                                                                     finish, accuracy & prematurely wear of

                                                                                    the grinding wheel

                                      Solution:-                             3 core Automag

                                      Installed:-                            Post delivery pump

                                      Saving per M/C:-              Based on reclamation of the ground

                                                                                    Carbide & reduction in scrap

 

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